CSWIP 3.1: Part 3 – Welding Terminology and Definitions

We need to know these tern & define as below: 1) What is a Weld? A union between materials caused by heat, and or pressure Joint weld: Types of weld Preparation: Weld Zone Terminology: Butt Weld Features: Fillet Weld Features: 2) What is a Joint? – A configuration of members – Types of Joint type: – Types of Joint Preparation: 3) Welding Positions:  Question: QU 1. Sketch a single-U butt joint and indicate the following a. Root face b.Root gap c.Included angle d. Root radius See above QU 2. Sketch a tee joint, fillet welded and indicate the following a. Leg length … Continue reading CSWIP 3.1: Part 3 – Welding Terminology and Definitions

CSWIP 3.1: Part 2 – Typical Duties Of Welding Inspectors

Duties and Responsibilities: 1) Give the three main responsibilities of a Welding Inspector: Code compliance Workmanship control Documentation control 2) Give the main attributes, which all Welding Inspectors must possess: Honesty Integrity Knowledge Good communicator Physical fitness 3) A Welding Inspector should refer to What documents and records: Welding Inspection Personnel should: be familiar with relevant standards, rules and specifications applicable to the fabrication work to be undertaken. For ex: BS EN 970 – Non-destructive examination of fusion welds – Visual examination be informed about the welding procedures to be used have good vision (which should be checked every 12 months) 4) Give main … Continue reading CSWIP 3.1: Part 2 – Typical Duties Of Welding Inspectors

CSWIP 3.1 ( Welding Inspection ): Part 1 – What is it?

Dear all, With this topic, we will talk about CSWIP with a series as much as possible. Part 1: CSWIP – What is it? CSWIP is Certification Scheme for Welding & Inspection Personnel. The CSWIP 3.1 Welding Inspector course provides an introduction to a wide range of topics related to Welding Inspection and Quality. Course Contents: Roles and duties of a Welding Inspector Welding Defects Mechanical Testing Main Welding Processes Welding Symbols Non-Destructive Testing Inspection Reporting Welding Terminology Welding Safety Heat Treatments Weldability of Steels Joint Design Welding Procedures Welder Qualification Stress and Distortion Macro Examination Codes and Standards Welding Consumables … Continue reading CSWIP 3.1 ( Welding Inspection ): Part 1 – What is it?

CSWIP 3.1 CODES, WPS, WELD REPAIR

Key notes: Definitions: STANDARD: Document established by concensus/ agreement and approved by recognised body (class/third parties ) Ex: Yard standard/ Subcon standard approved by Owner & Class, or JIS/AISI HARMONISED STANDARD: Document established for interchangability of products, processes, services Ex: ISO/IACS/IEC CODE OF PRACTICE, or Set of Manufacture rule Procedure for design/manufacture/installation/utilization. CAN BE A STANDARD, PART OF STANDARD OR INDEPENDENT OF A STANDARD Ex: ASTM/ ASME/ ANSI/ DIN/ JIS REGULATION: Ligislative rules adopted by authority Ex: IMO/ILO/MARPOL/OCIFM SPECIFICATION: Meanningful data supporting stating needs & expectation with obligatory Ex: Contract specification/ project specification PROCEDURES: Established specified way/process activites following Spec/Code/Standard … Continue reading CSWIP 3.1 CODES, WPS, WELD REPAIR

CSWIP 3.1 WELDABILITY

Key notes: General: Weldability depend on Carbon and alloy elements Poor weldability mean –> the occurrence of cracking Alloying elements: Carbon Most effect to the Hardness  Hardness is invert proportion Ductility    %C typical <~ 0.25-0.3% %CE or CVE ~ 0.4-0.5% Manganese De-sulfure –> reduce rick of Hot cracks (Solidification Crack) C-S (<0.8% Mn) vs C-Mn-S (<1.6% Mn) Molybdenum For Creep resistance  (at High temp operation)   HIC Higher susceptible in Alloy C-S (crack in weld) than C-S (crack in HAZ) Chevron (arrow) crack most occurred in SAW HIC never happen in Ni/Cu alloy (they can’t be harden by heat) … Continue reading CSWIP 3.1 WELDABILITY

CSWIP 3.1 DT & NDT

Key notes: General: Fillet weld fracture and Butt weld nick-break tests are not used for WPS (only for WPQR) CTOD impact test is used for Special concern in specification, not WPS   Hardness test: (Brinell-BHN/Vicker-HV/Rockwell-Rc) Hardest region Impact test: Izod vs Charpy Visual assessment  Tensile test: Proof stress Rp 0.2 – used for un-identified Y.S material (aluminium) Measuring the “overall strength of weld joint” –> TRANSVERSE T.S TEST   All weld metal T.S test –> For Electrode Manufacture only! STRA Test: Macro/Micro Examination: This is Quantity Test Bend Test: This test CAN evaluate the Fusion and Ductility T < 12mm … Continue reading CSWIP 3.1 DT & NDT

CSWIP 3.1 RESIDUAL STRESSES AND DISTORTION

Key notes: How many types (typical) ? Transverse Short-transverse (Non-uniform contraction through thickness) Longitudinal Thermal expansion is the greatest affecting factor (Alu, SS) “Yield strength – Y.S direct proportion with Residual Stress BUT Y.S is inverse proportion with Distortion (Because of elastic state/thermal expansion)“.  Neutral axis welding for distortion prevention Strong-backing method used for Thicker plate only. Back step/Skip welding method used for Thinner plate Continue reading CSWIP 3.1 RESIDUAL STRESSES AND DISTORTION