PR Valve Seat flatness with 3 light bands

To prevent leakage of the loading fluid, an optical precision on the order of three light beads/bands [0.0000348 in. (0.0008838 mm)] must be maintained in the flatness of seating surfaces on metal-seated pressure relief valves (see API 527). Imperfections in these seating surfaces may contribute to improper valve action in service.

What is Light Bands

Light Bands were discovered by Isaac Newton who first studied them in 1717. They are an interference pattern created by the reflection of light between two surfaces.

When using a monochromatic light source it is possible to use the phenomenon to calculate the flatness of a component, but the surface of the component must be reflective in order for the light bands to appear. The light bands are made up of a bright and dark fringe. Combined, these correspond to the wavelength of the monochromatic light which in the case of a Sodium light source is equal to 589nm. When checking parts for flatness, it is only the dark bands that are counted, so as this is half the total fringe, each dark band equals 294nm or 0.00029mm.

Diamond lapping processes are ideal for producing reflective surfaces, which can be measured for flatness using this method directly after the lapping operation.

What is Lapping?

lapping machine.png

Lapping is a mechanical precision finishing operation done to achieve high dimensional accuracy.

lapping flatness.png
A typical example would be lapping automotive pump seals or valve seats

It helps achieve positive sealing by obtaining a high degree of flatness and surface finish.

lapping flatness seal.png

How to read light bands with an Optical Flat

First, clean the surfaces of the component and optical flat with lens tissue or soft lint-free cloth. Both faces must be absolutely clean. Place the optical flat carefully on top of the component. Do not slide it across. As the optical flat and component come together lines will appear through the flat. Manipulate it to obtain a line pattern, as illustrated. The lines are interference fringes or bands and are an indication of the level the component’s surface has risen or fallen in relation to the optical flat.

Flatness is measured using a Monochromatic lamp & Optical flat.

The Monochromatic lamp unit provides a light source with a sodium vapor lamp. The wavelength of Sodium light in the air (λ air): 0. 000589mm i.e. 0. 589 micrometers

lapping flatness optical.png
When light is reflected from the surface under test, interference occurs and is visible as a pattern of light & dark bands The width of each band = λ / 2 ( (i.e.) 0.0003 micrometer)

Unit for flatness measurement is half the wavelength i.e. λ / 2 = 0.000589 / 2 = 0. 0002945mm (rounded off to 0.0003mm i.e. 0.3 micrometer)

Surface geometry 1 Light band
0.00029mm
2 Light bands
0.00058mm
3 Light bands
0.00087mm
9 Light bands
0.00261mm

Convex or Concave

Surface parallel to flat
Symmetrical Pattern

optical flat convex or concave convex or concave

Convex

With concave surface band will curve in opposite direction
Non-Symmetrical Pattern

optical flat convex convex

Cylindrical

Convex or Concave
Symmetrical Pattern

optical flat cylindrical cylindrical

Saddle Shaped

Symmetrical Pattern

optical flat saddle shaped saddle shaped

 

Leave a Reply

Fill in your details below or click an icon to log in:

WordPress.com Logo

You are commenting using your WordPress.com account. Log Out /  Change )

Google photo

You are commenting using your Google account. Log Out /  Change )

Twitter picture

You are commenting using your Twitter account. Log Out /  Change )

Facebook photo

You are commenting using your Facebook account. Log Out /  Change )

Connecting to %s